Mechanical Rotating Equipment Technician

  • -10 Years Experience
  • Mechanical Engineering
  • English, Hindu Speaking
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Extended Profile

-10 Years Experience a Mechanical Rotating Equipment Technician working within the Oilfield, Petrochemical,Offshore, Energy & Power Sector as Diesel Engine Specialist. Experience in Static & rotating equipment Maintenance, Technical, Evaluation, installation, commissioning and overhauling etc. Expert in AutoCAD & Pro E.), Steam & Gas Turbines Experience. Single and Multistage Steam Turbine (Back Pressure Type and Condensing Type) for Turbo Machinery. Capacity from 1 MW to 5.5MW Make: Corpus Murray, Aeg Kanis, Dresser Rand. Gas Turbines (For Drive Centrifugal compressors) Capacity Up to 28.5MW.. GE, ELLIOT, SIEMENS, Nuovo pignone (MS-5002C), and Rolls Royce. GE FRAME 9-E GAS TURBINE. Preventive and Breakdown maintenance in all type of Centrifugal pumps and Fire Water Pump. Maintenance of Multi stage High-pressure and High Capacity pumps. Worked in Plunger, Piston, and Air Diaphragm pumps. Worked in single, and high pressure & high capacity Pumps. Trouble shooting and overhauling of gear pumps for Oil service. Worked in Large Capacities and High Pressure Gas Compressors. (ELLIOT, ATLAS COPCO, SIEMENS, GE) Pressure Rating: From 6.69 Bar to 66.6 Bar. Capacity: Up to 321000 Nm3/h. Serviced single and multistage, multi cylinder, Gas (Natural Gas) and air compressors Ingersoll Rand, York compression, Elliot, Chicago Pneumatic, Beliss Marcom and Atlas Copco, Suzler-Burckhardt ,Carrier Compression. Worked in Gas engines (integral engine -driven by IC engine) for natural gas compression. Serviced speed changing (Step Up and Step Down) and Direction changing gearboxes (for Cooling tower fan, Fin fan, Agitator and EOT Crane gearboxes). David Brown, Paharpur, Aliance transmission, Greaves and Shanthi Gears. Rotating equipment’s are aligned by dial gauge at the method of RIM/FACE and REVERSE INDICATOR. Major in Laser Alignment. Worked in all type of cartridge seals. Worked in Single, Double and tandem seals. (Pusher and Non pusher type.) Worked in dry gas seal system for centrifugal compressor. Make: John crane, Bergmann, Flow serve, seal oil and Leak proof. Worked in large capacities shell& tube coolers. Hydro testing, inspection and commissioning the shell& tube and plate coolers. Dismantling and reassembling the large capacity pressure vessels for crude and gas. Worked in gas separators and drum. Testing and Servicing PSV and all types of valves. P&ID knowledge in rotating and static Equipment’s.

 

 

Day Rate $300.00 USD

The Average Day Rate payable for this Mechanical Rotating Equipment Technician is $300.00 USD per Day. A Standard Contract Working Day is classed as 10 Hours with 1 unpaid Hour for Lunch. Additional “Perdiam” is Payable depending on location, which covers, Accommodation, Transport to and from the work site and Daily Allowance for Food, Beverage and Laundry. To estimate your daily team costs select the add this expert to your team. On Completion go to My Completion Team and Complete the Short Inquiry Form and we will do the rest…

Mechanical Technician

ZADCO OFFHSORE – Mechanical Technician – Full Services of Mechanical equipment during Turnaround with highest safety standard. Service for Mechanical Seal, Journal and Thrust Bearing, Impellar and including parts, Rotor balancing, Clearance check , Run-out check of shaft, Laser Shaft Alignment and Axial Float check, Assemble of internal and External parts, Lube oil flushing, Seal oil Flush, Hot & Cold Alignment, Heat exchanger & coolers service, Auxiliary Piping services, and other Mechanical Miscellaneous works. Valve service and ydro testing, colum & vessel service, heat exchanger and Oil separator service.

 

 

Rotating Equipment Technician

QCHEM QATAR TURNAROUND – (POLYETHYLENE) – Rotating Equipment Technician – Full Services of Rotating equipment during Turnaround with highest safety standard. Service for Mechanical Seal, Journal and Thrust Bearing, Propeller and including parts, Rotor balancing, Clearance check , Run-out check of shaft, Laser Shaft Alignment and Axial Float check, Assemble of internal and External parts, Lube oil flushing, Seal oil Flush, Hot & Cold Alignment, Heat exchanger & coolers service, Auxiliary Piping services, and other Mechanical Miscellaneous works. Service for Axially Split between Bearing Pumps, & Centrifugal Compressors, Gearbox (MAKE LUFKINS) and Clutch, Gas and Steam Turbines. Rotating equipment’s service in QCHEM MAINTENANCE WORKSHOP with Vendors.

 

 

Mechanical Rotating Equipment Technician

RELIANCE INDUSTRIES – Mechanical Rotating Equipment Technician – (M.E.G., P.T.A., POLYETHYLENE & C.C.P.P. Commissioning PROJECT) – During the above said period, Was entrusted independent responsibility as shift maintenance officer were a Dedicated team of engineers /staff was reporting. All the maintenance activities pertaining to Breakdown Maintenance, Preventive Maintenance, and Emergencies etc. were coordinated. In addition to the above the various material requisition for the spare parts and equipment’s were initiated for spare parts procurement. Identifies needs for maintenance and overhaul of equipment based on Condition-monitoring, reliability and performance data analysis and informs maintenance section to raise maintenance work orders after Senior Reliability Engineer’s approval. Participates in on-the-job training of assigned employees, monitors their Progress and makes recommendations on how to support their learning and progression.

 

 

Mechanical Technician Rotating Equipment

ADNOC – Mechanical Technician Rotating Equipment – MAJOR SHUTDOWN PLANNING, SERVICES AND REPLACEMENT PARTS OF CENTRIFUGAL & RECIPROCATING COMPRESSORS; EXPANDER (ATLAS COPCO); Power Turbine; Rolls Royce Gas Engine. RECIPROCATING COMPRESSORS: Checked Piston Road Run Out, Checked Main Bearing Clearance, Replaced small end & big End Bearing, Installed Stuffing Box Seal, Replaced Piston Ring- Rider Ring, and Installed of all Suction and Discharge Valve and Compressor Lubrication Oil replacement. CENTRIFUGAL COMPRESSORS: Checked Bearing Clearance Inspection of Thrust Pad & Checked Axial Float, Checked Radial Float, Checked Labyrinth Seal Clearance, Inspection of Oil Seal, Inspection of Diaphragm, Inspection of Mechanical Seal (Wedge Gas Seal), Checked Alignments (Laser Alignments) and Lubrication oil replacement. Rolls Royce Gas Engine: Special Baroscopic inspection & Lube oil replacement during annual turnaround shutdown. Atlas Copco Expander overhaul & service of internal parts including ( Inner Bearing, Sealing system, Magnetic Bearings, shaft &shaft sleeve, Gaskets, Inlet Guide Vane & valve replacement etc.) During this annual shutdown worked with service engineers of (ATLAS COPCO, ROLLS– ROYCE, DRESSER RAND & DRESSER CLARK).

 

 

Mechanical Technician Turbo Machines

RELIANCE INDUSTRIES – Mechanical Technician Turbo Machines – (M.E.G., V.C.M.-P.V.C., S.B.R-P.B.R UNIT In contracts of ROTOSTAT) – MAJOR SHUTDOWN PLANNING, SERVICES AND REPLACEMENT PARTS OF CENTRIFUGAL & RECIPROCATING COMPRESSORS (TURBO MACHINES) Checked Piston Road Run Out, Checked Main Bearing Clearance, Replaced small end & big End Bearing, Installed Stuffing Box Seal, Replaced Piston Ring- Rider Ring, Installed of all Suction and Discharge Valve CENTRIFUGAL COMPRESSORS: Checked Bearing Clearance Inspection of Thrust Pad & Checked Axial Float, Checked Radial Float, Checked Labyrinth Seal Clearance, Inspection of Oil Seal, Inspection of Diaphragm, Inspection of Mechanical Seal (Wedge Gas Seal), Checked Alignments (Laser Alignments) OVERHAULING & SERVICE OF TURBO MACHINERY CENTRIFUGAL PUMP OVERHAULING AND REPAIRING SCREW COMPRESSORS OVERHAULING AND REPAIRING TROUBLESHOOTING & DATA ANALYZING OF ROTATING EQUIPMENT TURBO MACHINES SERVICE IN GUIDE LINE WITH EQUIPMENT SERVICE ENGINEERS.

 

 

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Rotary Mechanic

G.P.I.C. BAHRAIN TURNAROUND – (METHANOL & AMMONIA UNIT) – Rotary Mechanic – Full Services of Rotating equipment during Turnaround with highest safety standard. Service for Mechanical Seal, Journal and Thrust Bearing, Impeller and including parts, Rotor balancing, Clearance check , Run-out check of shaft, Laser Shaft Alignment and Axial Float check, Assemble of internal and External parts, and other Mechanical works. Service for Axially Split between Bearing Pumps, & Centrifugal Compressors, Gearbox and Clutch, Gas and Steam Turbines. Rotating equipment’s service in GPIC CENTRAL WORKSHOP with G.E. vendors.

 

 

Mechanical Technician / Supervisor

RELIANCE INDUSTRIES – (P.P. & P.E. – CRACKER UNIT In contracts of AARVI ENCON and SINCLUS) – Mechanical Technician / Supervisor – Daily work schedule and instructions received from the Senior Reliability Engineer & Coordinates closely with Mechanical maintenance and Operations for major shutdowns and carries out reliability and performance analysis including base line data collection and analysis following new installations, modifications, major maintenance or overhaul of mechanical machinery and equipment. Identifies needs for maintenance and overhaul of equipment based on Condition-monitoring, reliability and performance data analysis and informs maintenance section to raise maintenance work orders after Senior Reliability Engineer’s approval. Takes Health, Safety & Environmental (HSE) lead in ensuring “safe systems of
Work” and “safe conditions” are in place within area of responsibility. Participates in on-the-job training of assigned employees, monitors their Progress and makes recommendations on how to support their learning and progression. MAJOR SHUTDOWN PLANNING, SERVICES AND REPLACEMENT OF P.S.V.
CENTRIFUGAL PUMP OVERHAULING AND REPAIRING SCREW COMPRESSORS OVERHAULING AND REPAIRING EXTRUDE SERVICE & MAINTENANCE
ARRANGE SPECIFIED TOOLS AND MAKE PLAN FOR PERFECT MAINTENANCE.

 

 

Static Rotating Equipment Technician

ADNOC – Static Rotating Equipment Technician –  with contract base (IMECO) Special for commissioning, Pre-commissioning and startup of BOROUGE 3 (UTILITY DEPT.) Also E.U. 3 – (BOROUGE- 2) MAINTENANCE PROJECT With collaboration with HYUNDAI CONCTRUCTION U.A.E. & LINDE. Ensure effective implementation of preservation activities within the Project. The scope covers all mechanical equipment and systems within on plot and off plot facilities including but not limited to all pumps, compressors, fans, air coolers, heat exchangers, vessels, tanks, pipework, pipelines,
Passive Cooling shelters and all items stored inside ware house. Installation of name tag on valves and SAP number on spare parts at the warehouse. Ensure compliance with storage, preservation and protection requirements of all static and rotating equipment at site including items stored in warehouse such as spares, stators/rotors and instruments, etc. Daily check P. & I. d. of Utility Area and checking each equipment are checked for pre commissioning also reporting to Commissioning engineer. Making preservation report of static and rotating equipment of Ethylene and Utility area and supporting to Equipment Vendors. Inspection of equipment on receipt to ensure preservation was not compromised and re-application where preservation has been damaged or missed out (supplier and contractor assistance shall be used where required) Witness and verify Contractor preservation activities to ensure that preservation is performed to the approved standards during MC scope. Support and guide Contractors personnel where necessary. Apply preservation where not applied or where the preservation has been removed to allow construction and pre-com activities. Execute preservation routines and maintain preservation matrix / catalog / check sheets/tracking register for all identified items requiring preservation. Maintain consumables required for preservation activities. Interface with other Operations and Commissioning maintenance team to coordinate breakdown or routine maintenance work and support for implementation rotating equipment maintenance and reliability strategies. Perform regular heath check/ audits to ensure spare parts condition / preservation is assured, stock levels are maintained and obsolete equipment are removed. Pay particular attention to critical rotating elements.
Pre-Commissioning and Commissioning of Centrifugal, Reciprocating, Diaphragm, Barrel- type compressors .Participate in risk assessments and toolbox talks. Ensure full compliance with health and safety and environmental policies and regulations at all times. Report to Preservation Engineer on status of daily activities and work progress.
Understand PEFS (PI&D) and be able to read and determine tag names. Installation of tag names on valves, SAP number on spare parts and arrangement of spares in the warehouse. Carried out Mechanical maintenance in their respective assigned Plant areas. Includes maintenance of various types of static and rotating equipment such as gas turbines, compressors, alternators, steam turbines, pumps, fans, boilers, vessels, columns heat exchangers, filters, valves and piping includes regular monitoring, disassembly, repair and reassembly of equipment, as well as implementation of modifications. Carried mechanical maintenance in the areas of Plant facilities such as Process & Utilities facilities, ensures that maintenance work is executed in accordance with company’s standards, codes and practices. Carried out predictive maintenance checks and tests on running equipment. This includes monitoring temperatures, pressures, checks of oil level and other related general running conditions. Reports to Mechanical Supervisor. Carried out routine preventive maintenance of machinery and static equipment according to schedules, check lists and specific equipment requirements. This includes changing oil, cleaning strainers, replacing filters, greasing and general overhaul of equipment. Repairs and/or replaces defective parts, reassembles overhauled equipment and carries our necessary tests and performance monitoring upon start-up. Carried out a wide range of corrective maintenance and repairs as a result of condition monitoring checks or failures of equipment. This includes the dismantling of various static and rotating equipment, the analysis of the failure, and the decision on how the repair, the equipment reassembly, the commissioning and test run of equipment’s.
Liaises with relevant personnel in the Operations and Safety Department to obtain Permits to work and advises Mechanical Supervisor as per reporting channels of the planned duration of such work/status etc. Undertakes this work according to the section’s planned work schedules. Assist Supervisor in tool-box safety meetings and contribute to their continuity. To identify un-safe practices in maintenance activities and report accordingly. To promote healthy and safety working environment at all times.

 

 

Rotating Mechanical Specialist

RASGAS & QATAR GAS – Rotating Mechanical Specialist – Shutdown Project at RASGAS- TRAIN 6 & 7, Also at QATARGAS CATALYST REACTOR SERVICE & MAINTENANCE. Mechanical Static Equipment’s Maintenance. Challenging Role with full safety with RAS-GAS HSE standards.

 

 

Mechanical Technician CUM Supervisor

RELIANCE INDUSTRIES – Mechanical Technician CUM Supervisor – (C.P.P.; P.S.F.-P.F.F., M.E.G. 1 & 2; P.V.C –V.C.M.; P.E. UNIT – During the above said period, Was entrusted independent responsibility as shift maintenance officer were a dedicated team of engineers /staff was reporting. All the maintenance activities pertaining to Breakdown Maintenance, Preventive Maintenance, and Emergencies etc. were coordinated. In addition to the above the various material requisition for the spare parts and equipment’s were initiated for spare parts procurement. Overhauling and service of GE-FRAME-5, 5E, 6&7: All radial and axial clearances are checked against their original values (opening and closing). Casings, shells and frames/ diffuses are inspected for cracks and erosion. Compressor inlet and compressor flow path are inspected for fouling, erosion, corrosion and leakage. The IGVs are inspected, looking for corrosion, bushing wear and vane cracking. Rotor and stat compressor blades are checked for tip clearance, rubs, impact-damage, and corrosion pitting, bowing and cracking. Turbine stationary shrouds are checked for clearance, erosion, rubbing, cracking & buildup. Seals and hook fits of turbine nozzles and diaphragms are inspected for rubs, erosion, fretting or thermal deterioration. Inspect and identify combustion chamber components. Inspect and identify each crossfire tube, retainer and combustion liner. Inspect combustion liner for TBC spallation, wear and cracks. Inspect combustion system and discharge casing for debris and foreign objects. Turbine buckets are removed and a non-destructive check of buckets and wheel dovetails is performed (first stage bucket protective coating should be evaluated for remaining coating life). Buckets that were not recoated at the hot-gas-path inspection should be replaced. Rotor inspections recommended in the maintenance and inspection manual or by Technical Information Letters should be performed. Bearing liners and seals are inspected for clearance and wear. Inlet systems are inspected for corrosion, cracked silencers and loose parts. Exhaust systems are inspected for cracks, broken silencer panels or insulation panels. Check alignment – gas turbine to generator/gas turbine to accessory gear GE heavy-duty gas turbines incorporate provisions in both compressor casings and turbine Shells for gas-path visual inspection of intermediate compressor rotor stages, first, second and Third-stage turbine buckets and turbine nozzle partitions by means of the optical bore scope. These provisions, consisting of radially aligned holes through the compressor casings, turbine Shell and internal stationary turbine shrouds, are designed to allow the penetration of an optical bore scope into the compressor or turbine flow path area. COMPRESSOR: SCREW COMPRESSOR (INSTRUMENT AIR) (MAKE: ATLAST CAPCO) Quarterly and PM jobs such as lube oil filling in the receiver, air filter replacement. Coupling condition, bolt tightness checking, cleaning of radiator tube fins (Lube Oil, Air outlet) and other jobs in the instrument air package unit. Pre filter and after filter checking and changing,
Desiccant in the unit and exhaust muffler cleaning and fixing. RECIPROCATING COMPRESSOR: Suction/Discharge Valve Checking and Testing, T.D.C, B.D.C Checking, Piston and Piston Ring Checking, Stuffing box Assembly Checking, Oil scrapper ring checking, Cross Head Checking, Big and Small end bearing checking, Connecting rod Gudgeon Pin Checking, Crank Shaft main bearing {Radial Bearing} checking.
CENTRIFUGAL PUMP 🙁 SINGLE STAGE, HORIZANTAL): Alignment checking.
Bearing Replacement. Mechanical Seal replacement. Condition monitoring temperature, vibration, leakage, abnormal Sound etc. Impeller & casing wearing clearance checking. Run out Of shaft, flushing fluid coolant, orifice Mechanical sleeve inspection.
CENTRIFUGAL VERTICAL PUMP: Alignment checking, mechanical Seal Checking,
Bearing condition monitoring temperature, Vibration, Leakage, abnormal Sound etc.
Run out of shaft & Mechanical Seal Flushing, orifice Mechanical inspection
RECIPROCATING PUMP: Preventive & Corrective maintenance like crake case oil
Draining and refilling, coupling alignment checking and correction, checking main and big end Bearing clearance, replace if necessary, Plunger changing, renewal of packing suction and Discharge valves replacement and other jobs in Lube oil circuit. Checked Crank Shaft Deflection. METERING PUMP: (CHEMICAL INJECTION PUMP, DEMULSIFIER): Complete overhauling of pumps in liquid side, plunger packing replacement suction and discharge valves, cleaning and fixing, crank side oil draining and refilling and commissioning the unit. MECHANICAL SEALS: (JOHNCRANE, DURMETTALIC, SEALOL) Removing and installing, various type of mechanical seals like single coil pusher type, multi-coil spring pusher type, metal bellow seals and double tandem seal. SHAFT ALIGNMENT: Rotating Equipment Alignment has done in the following methods. RIM AND FACE METHOD: if Drive and Driven Shafts have nil float.
REVERSE DIAL GRAPHICAL METHOD: if Drive and driven shafts have float either or both TURBINES AND ENGINES STEAM TURBINE MAKE: ELLIOT, COOPUS, DE-LAVAL, KKK Experience in Rotor changing, journal and thrust bearing changing, steam chest gasket changing, segmented carbon seal changing, over speed trip checking and adjusting and other jobs in mechanical governor and Wood ward hydraulic governor
DIESEL ENGINE: Two Weekly Periodical Maintenance Such as crank case oil level checking, adding, coolant checking. 250 Hours Maintenance Such as Crank case Oil Refilling air filters replacement. Lube and fuel filters replacement. Overhauling such as cylinder head replacement, Fuel injector replacement turbo charger and water pump replacement, Valve lash clearance checking and other corrective maintenance on starting systems. GEAR BOX: Complete Overhauling such as Gears and Bearings replacement lip seal Changing, changing back lash and root gap and refilling of lube oil. Completely Overhauling with Bearing and Gear teeth Checking, Bearing Clearance Checking, Run out Of Pinion Shaft Backless of Pinion and Pull Gear STATIC EQUIPMENT: HEAT EXCHANGER (U) TUBE, STRAIGHT TUBE FLOODING HEAD) Hydro testing and pressure testing of shell and tube side, tube bundle replacement, tube leak testing and plunging the leaky tubes, renewal of all gaskets (channel head, floating head and dished) and testing of gasket leaks VALVES: Removing, overhauling and fixing of all types of valves, like gate valve, globe Valve, butterfly valves, ball valve, and diaphragm valves.

 

 

Mechanical Rotating Technician

O.N.G.C. – L.P.G., DIESEL, S.R.U., D.P.D., & G.S.U. unit – Mechanical Rotating Technician – O.N.G.C. corporation ltd is Indian leading market leader in quality petroleum products with lube oil base stock producer. Company has installed distillation and product outlets over all India. Latest projects in which I was involved are GSU/DPD, and LPG plants. In addition to above, Project installation, commissioning & maintenance such as CSU/LPG, SRU Hydro Plants were successfully handled during the career.
Involved in plant shutdown and turnaround activities for rotating equipment’s as
Well as for static equipment’s like vessel / exchanges / pipelines / columns. Complete spares parts codification process to the spares min/max quantity Decisions were initiated for the newly installed equipment’s under the major expansion of the refinery projects.
Maintenance Of Rotary & Static equipment like Pump, Compressor, Diesel engine-Exchanger, Fin Fan Cooler, Column, Boiler, electric dehydrators EDH- (oil desalting plants) oil separator, Surge vessels, crude oil floating roof storage tanks, Heater, all type of valve hydro testing. Also done the work of all types of Shaft alignment. Maintenance and monitoring of refinery Rotating equipment Preventive/ Predictive/proactive maintenance program in order to ensure reliability and availability of equipment to the maximum. Technical evaluation for procurement of new rotating equipment as per API standards. Monitoring and periodic review of warehouse spares of rotating equipment. Identification and recommendation for warehouse spares of new rotating equipment.
Use of predictive maintenance, failure record database and site observations for carrying
Out troubleshooting of recurring failures of rotating equipment like frequent seal failure, bearing failure, pump high vibration etc. and timely publishing the incident/failure analysis report. Planning and monitoring of preventive maintenance schedule for refinery rotating -equipment. Route & Maintain vibration monitoring and critical machine condition monitoring through vibration, Temperature, pressure, oil analysis etc. were carried out for the pumps, motors, fans, AFC fans, Compressor, Heat Exchangers, Bearings, Gas Turbines, and Gearboxes etc. Also Completed many kind of Shutdown projects as MECHANICAL TECHNICIAN at N.T.P.C. HAZIRA, (GE GAS TURBINE MAINTENANCE), CAIRN ENERGY INDIA LTD. (CEIL-Onshore and NIKO–OFFSHORE).